Hydraulic seals factory manufacturer right now in 2024
Premium rod seals manufacturer and supplier: The Fluid Film – In most mechanical seals the faces are kept lubricated by maintaining a thin film of fluid between the seal faces. This film can either come from the process fluid being pumped or from an external source. The need for a fluid film between the faces presents a design challenge – allowing sufficient lubricant to flow between the seal faces without the seal leaking an unacceptable amount of process fluid, or allowing contaminants in between the faces that could damage the seal itself. This is achieved by maintaining a precise gap between the faces that is large enough to allow in a small amounts of clean lubricating liquid but small enough to prevent contaminants from entering the gap between the seal faces. This micro-gap is maintained using springs and hydraulic force to push the seal faces together, while the pressure of the liquid between the faces (the fluid film) acts to push them apart. Find extra information on spring seals.
Types of Mechanical Seals – Several types of mechanical seals are available. Some of the popular ones include: Balanced and unbalanced seals; Pusher and non-pusher seals Cartridge seals. A mechanical seal consists of rotary and stationary faces running against each other. These faces apply a closing force against each other using springs and the pressure generated from the process fluid. This way, a seal is formed to prevent the fluid from leaking between the rotating shaft and the pump housing. Mechanical seals can be selected based on the type of pump application. Choosing the wrong seal can affect pump performance and lead to damage and costly repairs. An unbalanced mechanical seal is preferred if the pump needs to operate at a lower pressure. However, high pressure pumping applications require balanced mechanical seals. Balanced seals also perform better in high temperature operating conditions. Cartridge seals require less maintenance but are more expensive, hence used for limited applications.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
It is ideal for single-acting sealing of reciprocating piston rods or pistons with a wide operating pressure range of up to 20 MPa. The operating temperature range is also wide from -200°C to + 250°C. It has a diameters range from 3 mm to 1600 mm and a working speed of 5 m/s. The seal has a low coefficient of friction and the friction between the contact faces is minimal among all seal types. Moreover, the contact pressure between the mating surfaces is low. It can work without lubrication and is very wear resistant. And it has a long service life.
DMS SEALS’ s bonded seal is ideal for being applied to threaded pipe fittings and plug sealing in Metric, British and BSP systems. The seal has no special requirements for the positioning and processing techniques of the seal groove, so it is an ideal accessory for fast and automatic installation that we highly recommend. The operating temperature range is -30°C ~ 100°C, and the working pressure is less than 39.2 MPa. It is commonly used in a hydraulic oil medium.
Scraper seals are also known as wiper seals. The scraper sealof DMS SEALS can effectively prevent various forms of contamination that cause a hydraulic system failure. It can be mounted on the outside of the piston rod seal of the hydraulic cylinder to protect the hydraulic cylinder from dirt, dust and moisture. It can well protect the hydraulic cylinder from environmental pollution and effectively prevent damage to the hydraulic cylinder parts, causing the system to malfunction. DMS offers a wide range of wiper seals for different hydraulic systems with different characteristics, specifications and combinations.
Diffusion leakage: Driven by the concentration difference, the medium leaks through the material transfer generated by the sealing gap or the capillary of the sealing material. Diffusion is the result of molecular motion and is not unidirectional. When the sealing pressure difference is extremely small or in a vacuum state, or when sealing permeable substances such as nitrogen and hydrogen, as well as highly toxic and radioactive substances, special attention should be paid to the leakage and diffusion.
DMS SEALS is a technology enterprise which specialized in the production of seals, the development of seals material and the solution of the sealing of special working condition. We own 120 staffs which including 70 middle and senior technicians. Our factory covers more than 10000 square meters which including 8000 square meters for the workshop. Our production equipment and test equipment are on leading level in the same industry. We are the one of the biggest enterprise who specialized in manufacturing and developing seals in China. We have long time cooperation and communication with many universities and research institutions at home and board. Discover more info on https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.